- Analog Control Engineering Roles
Industrial reporting system
On a machine delivered by an OEM, the end user wanted batch, material and alarm history reports beyond the standard HMI screens. We added a reporting layer on top of the existing PLC, SCADA and historian — without disturbing the OEM's application.
- OEM support
- Reporting
- KPI
- NDA-based
Starting point
An OEM-led machine delivery required customer-specific reporting beyond standard HMI screens, using existing PLC and historian constraints.
Problem
End-user acceptance needed batch, material and alarm-history views without destabilizing the OEM's base SCADA application.
Work performed
We mapped the data sources, agreed KPI definitions with the OEM team, set up the report template structure and prepared validation scenarios aligned with the OEM's handover file.
What was delivered
Data source map across PLC, SCADA and historian
KPI and report template structure
Batch and material usage report definitions
Validation scenarios and FAT/SAT scenarios and acceptance test records
As-built project file, test records and handover documentation for reporting layer
Outcome
KPI and report template structure on the existing PLC/SCADA/historian data path was configured to remain maintainable after machine handover.
Anonymized representative industrial interface.
Areas of work
- Data source map (PLC / SCADA / historian)
- KPI and report template structure
- Historian / SQL data flow alignment
- Operator input flows where required
- FAT/SAT scenarios and acceptance test records
- As-built project file, test records and handover documentation
Scope note
Work carried out under the OEM's project structure. End-user names, site details and live process values are not shared.
Related: Capabilities · Services