Services

Engineering across DCS, PLC, SCADA, historian, reporting, OT network and commissioning — for operators and project partners.

Analog Control delivers engineering across control, SCADA, historian, OT network, reporting and commissioning layers for industrial operations and project partners. Process technology and equipment ownership remain with the relevant process owner, OEM or main contractor.

See the full systems checklist on Capabilities

Core services

OT & Automation Architecture

Architecture decisions for production systems that must remain reliable, visible and supportable: server roles, SCADA/historian structure, network boundaries, engineering access, remote support models and phased brownfield implementation.

• architecture diagram
• system boundary definition
• risk and dependency list
• implementation roadmap

DCS / PLC / SCADA Engineering

Control and supervisory engineering for existing and project-based systems: DCS interfaces, PLC/RTU integration, SCADA/HMI structure, I/O and control-logic derivation from P&ID, FAT/SAT scenarios and as-built project file, test records and handover documentation.

• control philosophy, functional description and functional design specification
• PLC/DCS software, SCADA configuration and system parameters
• I/O, signal and control-logic derivation from P&ID and equipment lists
• interlock, alarm, trend and operation scenarios
• FAT/SAT scenarios, test records and acceptance support
• as-built project file, test records and handover documentation

PLC, power supply and cabinet-level communication components.

SCADA, HMI & Historian Systems

SCADA, HMI and historian layers that turn production signals into traceable operational visibility — alarm philosophy, SCADA/historian data-point architecture and naming standard, operator-screen hierarchy, alarm/trend visibility and reporting templates, and data validation between source signal, historian/SQL record and report output.

• SCADA/historian data flow and system architecture
• SCADA/historian data-point architecture and naming standard
• operator-screen hierarchy, alarm/trend visibility and reporting templates
• historian/SQL record structure
• user, role and access model
• commissioning tests and acceptance records
• data validation between source signal, historian/SQL record and report output

Industrial Reporting & KPI SystemsPrimary focus

Energy, CIP, OEE, downtime and production KPI reporting from source signals through PLC, SCADA, historian and SQL to report output. We structure data source maps, historian/SQL models, operator input flows, KPI calculation logic and acceptance records around real plant data paths.

• data source map
• historian/SQL data model
• operator input flow
• reporting templates
• KPI calculation logic
• data validation between source signal, historian/SQL record and report output
• acceptance tests and report validation records

OT Network & Secure Remote Access

Controlled OT connectivity: segmentation concepts, DMZ models, remote access flows, firewall boundaries and vendor access models designed around production continuity and operational risk.

• OT network topology
• zone/conduit concept
• remote access flow
• access boundary diagram
• device and service inventory
• firewall, switch and network interface coordination
• commissioning and connection test records

Industrial network equipment and cabinet-level OT connectivity.

Cabinet fiber termination and field communication connections.

Panel, MCC & Field Execution Coordination

Panel/MCC design coordination, cabinet/rack fit, I/O boundaries, panel layout, cable routing, terminal connections and field-installation requirements, commissioning open-item lists and field execution coordination. Panel manufacturing and site implementation scopes can be delivered through approved implementation partners under Analog Control's technical coordination.

• scope split, interface responsibilities and delivery limits
• interface responsibility matrix
• I/O list, loop-check plan and field-connection interfaces
• panel layout, cable routing, terminal connections and field-installation requirements
• commissioning open-item list, test records and closure tracking
• as-built project file and handover documentation

Field wiring, terminal layout and cabinet connection organization.

Cabinet terminal distribution and field connection layout.

Commissioning, FAT/SAT & Site Support

Field-aware FAT/SAT scenarios, loop checks, commissioning records and controlled handover for control, SCADA, reporting and OT infrastructure systems.

• FAT/SAT scenarios
• test records
• loop check and field signal control records
• alarm, trend and reporting validation records
• commissioning open-item list and closure tracking
• as-built documentation

Process, machine & package system support

Process automation engineering

Automation, SCADA, historian, reporting and commissioning support for process systems in food, chemical, paint, cement, mining, water and wastewater environments. We support process suppliers, skid builders, treatment system designers and industrial project companies with PLC/DCS interfaces, control philosophy alignment, HMI/SCADA integration, historian data flow, reporting requirements and site commissioning.

• PLC/DCS interface definition
• control philosophy alignment notes
• HMI/SCADA integration scope
• historian and reporting data flow
• commissioning and acceptance records

Process equipment field visual used without disclosing customer or site details.

Machine, line and package system engineering

PLC/HMI, SCADA interfaces, production data, line interlocks, FAT/SAT and commissioning for machine builders, conveyor and packaging suppliers, robot integrators and line installation firms.

• PLC/HMI engineering scope
• SCADA interface and tag exchange
• alarm/status and production data mapping
• line interlock coordination notes
• FAT/SAT scenarios, test records and commissioning records

Supporting capabilities

Working with project partners

We respect the partner’s customer relationship and project boundaries. We work as a named engineering partner or within a defined technical scope, depending on the commercial model.

Approach

Architecture and reliability first. Technology selection, infrastructure supply and specialist implementation capacity support the engineering scope.